Mingjie biomass carbonization plant enables continuous 24H operation – feeding, pyrolysis carbonization, charcoal discharging, and energy recovery. Large scale biochar production plant has become the mainstream core equipment for current biomass circular economy and carbon neutrality projects.
The core technology behind large scale biochar production equipment is continuous pyrolysis, which involves the high-temperature thermal treatment of biomass feedstock under oxygen-deficient conditions. This process causes the thermochemical decomposition of organic matter within the biomass, yielding biochar and syngas.
The power of continuous biomass carbonization equipment lies in its versatility. It can transform any carbon-containing raw material into valuable resources.
Processable Raw Materials:
- Agricultural Waste: Rice husks, straw, corn cobs, bagasse, etc.
- Forestry Residues: Wood chips, bamboo strips, coconut shells, palm shells, nut shells, bark, etc.
- Other Materials: Sludge, animal manure, Refuse-Derived Fuel (RDF), etc.
| Model | MJT-500 | MJT-1000 | MJT-2000 | MJT-3000 | MJT-5000 |
| Input Capacity | 300-500kg/h | 800-1000kg/h | 1500-2000kg/h | 2500-3000kg/h | 4500-5000kg/h |
| Structure | Modularized | ||||
| Reactor Type | Dual cylinder | ||||
| Working Method | Fully Continuous | ||||
| Reactor Material | 304 Stainless steel | ||||
| Feedstock Size | <20mm | ||||
| Feeding Moisture | <15% | ||||
| Initial Heating Oil Consumption | 30-40L | 35-50L | 50-70L | 80-90L | 120-140L |
| Land Area | L29m*W12m | L34m*W13m | L36m*W15m | L42m*W15m | L50m*W18m |
If you’re interested in purchasing or learning more about biochar machines, you can contact Mingjie Biomass Carbonization Plant Manufacturer. Let me know if you need help finding specific models!
Structure of Large Scale Biochar Production Equipment
Structure of Large Scale Biochar Production Equipment
Large scale biochar production is not the task of a single piece of equipment, but rather a complete production system composed of multiple units. The entire continuous biomass carbonization plant is an integrated modular system. It comprises a feeding system, drying system, continuous carbonization system, continuous biochar discharge and cooling system, tail gas purification and emission system, and an intelligent control system.
Feeding System
The sealed feeding system ensures the uniform, airtight transport of biomass feedstock. This prevents external air from infiltrating the furnace, maintaining an oxygen-free pyrolysis environment and avoiding the oxidation or combustion of the raw material.
Drying System
Reduces the feedstock moisture content to below 15%, thereby enhancing pyrolysis efficiency.
Continuous Carbonization System
The carbonization reactor features a dual-layer structure: an inner chamber for material pyrolysis and carbonization, and an outer chamber for gas-fired heating. The furnace body is lined with high-temperature insulation to minimize heat loss. Materials are conveyed forward at a constant, low speed while the furnace rotates, with temperature controlled in stages throughout the process.
Continuous Biochar Discharge and Cooling System
The multi-stage spiral water-cooled discharge system ensures safe material output. It isolates the material from air while rapidly cooling it, thereby eliminating the risk of high-temperature char spontaneously igniting upon contact with air.
Syngas Purification and Recycling System
Pyrolysis flue gas undergoes condensation and separation to recover liquid by-products. The synthesis gas is purified to remove dust and can be recycled for heating purposes. Combustible gases are fed into the combustion chamber to serve as the heat source for the carbonization reactor.
Exhaust Gas Purification System
The multi-stage purification system incorporates cyclone dust removal, spray scrubbing, and activated carbon adsorption. It ensures that residual flue gas meets emission standards after purification.
Intelligent Control System
Fully automated PLC control enables real-time regulation of key parameters, such as feed rate and pyrolysis temperature.
As a professional pyrolysis plant manufacturer, Mingjie Group offers pyrolysis solutions for different types of biomass. Please tell us the project you want to handle, and we will recommend you the suitable biomass carbonization equipment.
