Oil sludge pyrolysis plant can convert solid oily sludge into pyrolysis oil, syngas carbon black. It can achieve the harmless, reduced-volume, and resource-based treatment of oil sludge.
Pyrolysis Plant for Oil Sludge Treatment
Traditional oil sludge treatment methods are not only costly, but also prone to secondary pollution. They cannot effectively achieve resource recovery and utilization. In contrast, oil sludge pyrolysis equipment is a highly efficient, environmentally friendly, and economically promising waste treatment solution.
Oil sludge pyrolysis plant is suitable for the treatment of various types of oily sludge, including oilfield sludge, oil refinery sludge, tank bottom sludge, and contaminated sludge generated during petroleum storage and transportation.
Oil Sludge Pyrolysis Products
Pyrolysis Oil
It is the most economically valuable oil sludge pyrolysis product. The yield depends on the oil content of the feedstock. It can be used as fuel oil for industrial kilns and boilers.
Syngas
The purified syngas can be used to heat the pyrolysis reactor, enabling the pyrolysis plant to achieve energy self-sufficiency.
Solid Residue
The solid residue from oil sludge pyrolysis has been largely rendered harmless and possesses potential for use as building materials.
Contact Us To Get Oil Sludge Pyrolysis Solution
As a professional pyrolysis system manufacturer, Mingjie Group can provide effective solutions to reduce environmental pollution and recover resources.
Oil Sludge Pyrolysis Plant for Sale
Mingjie oil sludge pyrolysis plant for sale can be divided into 4 types according to different processes: Small Pyrolysis Machine, Batch Pyrolysis Plant, Semi-continuous Pyrolysis Plant and Fully Continuous Pyrolysis Plant.
Small Pyrolysis Plant
- Skid-mounted design: The pyrolysis reactor, feeding system, condensation separation, tail gas treatment, and control system are integrated in a standard container.
- Compact and flexible: The small pyrolysis machine has a small footprint and is suitable for small-scale pyrolysis. It can process 1-2T/D waste tires.
- Quick installation: After the small pyrolysis machine is transported to the site, it only needs simple installation and commissioning.
Batch Pyrolysis Plant
- Can be loaded with whole tyres or packed plastic bale, without shredding.
- Capacity of 6-15T/D, which is suitable for small-scale or medium-scale production.
- Low investment cost and high slag discharge efficiency.
- Equipped with dewaxing device to effectively avoid pipe clogging problems during plastic processing.
Semi Continuous Pyrolysis Plant
- Feeding size shall be 5-8mm rubber granule, tyre shall be shredded and steel wire will be removed.
- Processong capacity 15-16T/D tyre, 12T/D plastic.
- Equipped with auto feeder system, feeding can be done at high temperature.
- From feeding to discharging, the whole press is sealed, operation environment is clean.
Fully Automatic Pyrolysis Plant
- Feeding size shall be 5-8mm rubber granule, tyre shall be shredded and steel wire will be removed.
- Processong capacity 35-40T/D tyre, 30T/D plastic.
- Fully continuous feeding and discharging in 24hours.
- From feeding to discharging, the whole press is sealed, operation environment is clean.
| Model | Capacity | Reactor Size | Operation |
| MJ-2 | 2T/D | D1400*L4000mm | Skid Mounted Batch Type |
| MJ-6 | 6T/D | D2200*L6000mm | Batch Type |
| MJ-10 | 10T/D | D2600*L6600mm | Batch Type |
| MJ-12 | 12T/D | D2800*L7100mm | Batch Type |
| MJ-15 | 15T/D | D2800*L8000mm | Batch Type |
| MJL-15 | 15-16T/D | D2800*L7100mm | Semi-continuous Type |
| MLL-20P | 25-30T/D | D1600*L26000mm | Fully continuous Type |
| MLL-30T | 35-40T/D | D1600*L26000mm | Fully continuous Type |
| Applicable fuel | Coal/natural gas/LPG/ Diesel/wood/pyrolysis oil | ||
| Thickness of Reactor | 16mm/18mm | ||
| Cooling method | Water Cooling | ||
| Land Required | 300-400m2 | ||
| Operating Pressure | Constant pressure | ||
Contact Us for More Details About Oil Sludge Pyrolysis Plant
If you’re interested in purchasing or learning more about oil sludge pyrolysis equipments, you can contact Mingjie Pyrolysis Plant Manufacturer. Let me know if you need help finding specific models!
Oil Sludge Pyrolysis Plant Application
Our oil sludge pyrolysis plant can reduce the amount of oil-containing hazardous waste. At the same time, the waste oil distillation plant can also convert pyrolysis oil into higher quality oil. Pyrolysis plant not only solves the environmental problems caused by traditional treatment methods, but also improves the resource utilization level of oil sludge waste.
The oil sludge pyrolysis process refers to the indirect heating of solid waste under oxygen-free conditions. The pyrolysis process vaporizes the liquid components in it, thereby achieving solid-liquid separation. After the condensation purification process, the liquild pyrolysis oil can be collected and recovered.
Oil Sludge Treatment Process by Pyrolysis Plant
- 1. First, pour the dry oil sludge into the hopper and then start the screw feeder. Sludge treatment generally uses screw feeding, and there is a hopper on the top of the screw feeder.
- 2. The screw feeder is connected to the pyrolysis reactor, and the sludge can be directly filled into the pyrolysis furnace. After the sludge is filled, the burner is ignited to start heating.
- 3. When the pyrolysis reactor reaches a certain temperature, pyrolysis begins, and the oil in the sludge becomes gaseous oil and gas after pyrolysis, thereby separating from the sludge.
- 4. The oil and gas enter the condenser after passing through a sedimentation tank. It is cooled into liquid oil in the condenser and finally flows into the oil storage tank.
- 5. When the entire pyrolysis reaction is completed, stop the heating device. After waiting for the pyrolysis furnace to cool down, start slag discharge.
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